Apollo Foam provides innovative, custom engineered polyethylene foam solutions globally

Waterjet Cutting Services

CNC Routing Services

Butt Welding Services

Self-Adhesive Services

Foam Cutting Saw Services

Laminating

Sciving / Splitting

Foam Converting Processes

As the UK’s fastest growing independent polyethylene foam converter, Apollo Foam offers a range of innovative processing services.

Our advanced technological capabilities mean that we can provide our customers with expertly converted raw foam, producing a range of shapes, sizes and considerations to meet the specific requirements of numerous industries.

Whether you’re seeking precision-cut components, complex laminated structures or anything in between, our comprehensive range of  foam conversion services ensures that we can bring your vision to life.

Waterjet Cutting Services

Experience the versatility of waterjet cutting for your foam projects. Our high-pressure water technology delivers clean, burr-free cuts on even the most intricate shapes, making it ideal for delicate materials and complex designs.

CNC Routing Services

Our CNC routing services provide the ideal balance of power and precision. Our computer-controlled routers produce complex foam shapes with unmatched accuracy, perfect for custom components.

Butt Welding Services   

Create seamless joints and continuous foam structures with our butt welding services. Utilising heat and pressure, we permanently join two foam pieces, ideal for larger projects or applications requiring a consistent appearance.

Self-Adhesive Services

Simplify your assembly process with our pressure-sensitive adhesive application services. We expertly apply various adhesives to your foam components, eliminating the need for messy glues and streamlining your production.

Foam Saw Services

Our state-of-the-art saws offer precise and efficient foam cutting. We offer a wide range of saws to tackle any project, from straight cuts to intricate shapes, ensuring clean and accurate results.

Laminating

Enhance the functionality and aesthetics of your foam project with our expert laminating services. We seamlessly bond multiple foam layers to create thicker, multi-layered structures with improved properties like soundproofing, cushioning and insulation.

Sciving/Splitting

Our sciving and splitting services accurately divide large foam blocks into your desired thicknesses, minimising waste and saving you time.

Foam Conversion Specialists

With our diverse range of foam conversion services, Apollo Foam has the expertise and technology to tackle any project, big or small. Whether you’re a design professional or a manufacturer, we have the skills and resources to develop a range of leading foam solutions.